SWMS template · Confined Spaces

Grease Trap and Pump Station Maintenance — Safe Work Method Statement

Safe Work Method Statement for pumping out and servicing grease traps and maintaining sewage pump stations and wet wells, covering isolation, opening covers, gas testing, vacuum truck pump-out, lifting pumps on guide rails, biological hazards and confined space entry where it can't be avoided.

Category
Confined Spaces
HRCW
3 categories
Job steps
8
Hazards rated
20
PPE items
8

Grease traps under commercial kitchens and sewage pump stations (wet wells) on buildings, subdivisions and rural properties both hold decomposing waste that gives off hydrogen sulfide, methane and carbon dioxide, and both use up oxygen. Hydrogen sulfide deadens the sense of smell at higher levels, so the rotten egg smell is not a warning you can rely on. Grease traps and wet wells usually meet the definition of a confined space, and most of the deaths in spaces like these have been workers who climbed in without testing the air, and the people who went in after them.

The safest way to do this work is from outside. Grease traps are pumped out and scraped down by a vacuum truck operator working from the surface, and pump station pumps are designed to be raised on guide rails with a lifting chain and davit or crane, so nobody needs to go into the well. This template is written for that method. Entry into the space should only happen when there is no other way, and it then needs a confined space entry permit, continuous gas monitoring, a standby person and a rescue plan that does not rely on calling emergency services and waiting.

Whether this is construction work depends on the job. Routine pump-outs and cleaning may not be, so a SWMS may not be strictly required, but the confined space duties in the WHS Regulations apply either way, and building owners and principal contractors usually require a SWMS. Repairs, pump replacement and modifications to a pump station are construction work and are High Risk Construction Work as work in or near a confined space with a possibly contaminated or flammable atmosphere, and falls into an open wet well deeper than 2 metres are a real risk.

Workers need training in confined space work and gas detection. Anyone entering a confined space must be trained for entry. Electrical work on pump controls must be done by a licensed electrician. Liquid waste generally has to be transported by a licensed waste transporter and taken to an approved facility, and trade waste agreements may set pump-out frequencies, so check with your state EPA and the local water authority. Hepatitis A and tetanus vaccinations are recommended for workers who regularly handle sewage.

Customise this template with the site and space details (trap size or wet well depth), the isolation points for pumps and inflows, the gas detector model and alarm settings, the vacuum truck and waste disposal facility, the pump lifting arrangement and its working load limit, the traffic and pedestrian controls, the entry permit and rescue arrangements if entry is planned, and the workers' training records.

High Risk Construction Work Types

  • Work in or near a confined space
  • Work in an area that may have a contaminated or flammable atmosphere
  • Risk of a person falling more than 2 metres

Personal Protective Equipment

  • Personal multi-gas detector (oxygen, flammable gas, hydrogen sulfide, carbon monoxide)
  • Long-cuff waterproof nitrile or PVC gloves
  • Face shield over safety glasses when handling hoses or jetting
  • Waterproof overalls or splash apron
  • Steel-capped gumboots
  • High-visibility clothing
  • Full-body harness with retrieval connection (AS/NZS 1891) for any entry
  • Supplied-air respiratory protection (AS/NZS 1715) only where the entry permit specifies it

Risk Assessment

RatingsCatastrophicHighModerateLow

Step 1Site set-up and vacuum truck positioning

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Pedestrians or vehicles struck by the reversing vacuum truckHighBook the job outside peak trading hours where possible. Use a spotter to reverse the truck into position. Set out cones and barriers to keep the public and staff away from the truck, hoses and open covers.LowVacuum Truck Operator / Supervisor
Trip over vacuum hoses across walkways or kitchensModerateRoute hoses away from walkways and doorways. Use hose ramps or covers where hoses must cross a path. Keep the hose run as short as practical.LowVacuum Truck Operator

Step 2Isolation of pumps and inflows

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Pump starts while a worker is handling it or the hoseCatastrophicIsolate pumps at the control panel and lock out with a personal danger lock and tag. Test that the pumps cannot start, including on float or level control, before work. Notify the site so the alarm or telemetry is not reset.LowTechnician / Licensed Electrician
Sudden inflow of waste or wash-down waterModerateAsk the kitchen or building manager to stop discharging to the trap or station during the work. Where inflow cannot be stopped, plan the work around it and keep it short.LowSupervisor

Step 3Opening covers and lids

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Back or hand injury lifting heavy coversHighUse lid lifters, keys or a lifting aid. Two people for heavy covers. Never lift covers with fingers under the edge.LowTechnician
Person falls into the open trap or wet wellCatastrophicBarricade the opening as soon as it is open. Fit a fall prevention grate or temporary cover where the space allows. Never leave an open cover unattended.LowTechnician / Supervisor
Gas released when the cover is liftedHighOpen covers from the upwind side and stand back while the space vents. Wear the personal gas detector at all times. No smoking or ignition sources near the opening.ModerateTechnician

Step 4Atmospheric testing

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Toxic, flammable or oxygen-deficient atmosphere not detectedCatastrophicUse a calibrated multi-gas detector that has been bump tested before the shift. Test from outside at the top, middle and bottom of the space with a sampling pump and probe. Safe oxygen is between 19.5% and 23.5%. Flammable gas must be below 5% of the lower explosive limit, and hydrogen sulfide and carbon monoxide below their exposure standards. Keep monitoring throughout the job and stop work if an alarm sounds.ModerateTechnician / Confined Space Supervisor

Step 5Pump-out and cleaning from outside the space

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Infection from contact with sewage or grease wasteHighWear long-cuff gloves, a face shield and waterproof overalls. Do not touch your face while working. Wash hands and forearms before eating, drinking or smoking. Cover cuts with waterproof dressings. Hepatitis A and tetanus vaccinations recommended.LowAll Workers
Vacuum hose blockage releasing suddenly or whippingModerateFollow the truck manufacturer's procedure for clearing blockages. Release vacuum before disconnecting. Hold hoses near the inlet and never put hands or feet over the hose end.LowVacuum Truck Operator
Gas discharged from the vacuum truck exhaust near peopleModeratePosition the truck so the vacuum pump exhaust discharges away from people, doors and air intakes. Use the truck's filter or scrubber where fitted.LowVacuum Truck Operator
Illegal disposal or spill of liquid wasteModerateWaste carried by a licensed transporter and taken to an approved facility, with records kept as your state EPA requires. Spill kit on the truck. Do not discharge waste to the stormwater system.LowVacuum Truck Operator

Step 6Raising and servicing pumps at a pump station

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Pump falls while being raised on guide railsHighUse the station's davit, hoist or a crane truck with a working load limit above the pump weight. Check the lifting chain and shackle are tagged and in good condition. Nobody leans over the opening while the pump is raised. Land the pump on a stable surface away from the opening.LowTechnician
Residual pressure in the rising main sprays sewage when disconnectingHighClose the isolating valves and confirm the non-return valve holds. Release pressure slowly before opening any flange or fitting. Wear a face shield.LowTechnician / Plumber
Electric shock during pump or control panel workHighAll electrical testing, disconnection and reconnection of pumps, floats and control panels done by a licensed electrician with the circuit isolated, locked out and tested dead.LowLicensed Electrician

Step 7Confined space entry (only where work cannot be done from outside)

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Worker overcome by gas or lack of oxygen inside the spaceCatastrophicIssue a confined space entry permit before anyone enters. Ventilate the space with forced fresh air and keep ventilating. Test the atmosphere before entry and monitor continuously during it. Only workers trained for confined space entry may enter. A trained standby person stays at the entry the whole time and never enters to rescue.ModerateConfined Space Supervisor / Entrant / Standby Person
Delayed rescue of an injured or unconscious workerCatastrophicHave a written rescue plan for the space, with a tripod and winch or davit set up over the entry and the entrant connected to it by a retrieval harness. Rescue equipment and trained rescuers at the space before entry starts. Practise the rescue.ModerateConfined Space Supervisor
Slip or fall on greasy ladders and surfaces inside the spaceHighClean fixed ladders before use or use a portable ladder secured at the top. Stay connected to the retrieval system while climbing. Good lighting rated for the atmosphere.ModerateEntrant

Step 8Reinstatement, decontamination and records

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Cover left loose or pump left isolatedHighReplace and secure all covers before removing barricades. Remove locks and tags only when everyone is clear, then restore power and test the pumps and alarms with the site contact.LowTechnician
Contamination carried off site on tools, boots and PPEModerateWash down tools, hoses and boots at the site, and bag disposable PPE. Wash hands and face before leaving. Keep contaminated clothing separate from food and the truck cab.LowAll Workers

Relevant Codes of Practice

Worker Acknowledgement

By signing below, I confirm that I have read, understood and agree to comply with this Safe Work Method Statement.

NameDateSignature
NameDateSignature
NameDateSignature
NameDateSignature
NameDateSignature
NameDateSignature
NameDateSignature
NameDateSignature

Get this template

Free. Edit the Excel version, or print the PDF and fill it in by hand.