Daily Plant Prestarts
Telehandler Daily Pre-Start Inspection
Daily pre-start safety inspection for telehandlers / telescopic material handlers in accordance with Australian WHS regulations and manufacturer requirements.
41 checklist items
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Checklist Items
| Item | Pass / Yes | Fail / No |
|---|---|---|
| UNIT IDENTIFICATION | ||
| Plant/Asset ID | ___________________________ | |
| Make & Model | ___________________________ | |
| Inspection Date | ___________________________ | |
| Operator Name | ___________________________ | |
| Hour Meter Reading | ___________________________ | |
| FLUIDS & ENGINE | ||
| Engine oil level | Pass ☐ | Fail ☐ |
| Coolant level | Pass ☐ | Fail ☐ |
| Hydraulic oil level | Pass ☐ | Fail ☐ |
| Fuel level adequate for shift | Yes ☐ | No ☐ |
| Brake/transmission fluid level | Pass ☐ | Fail ☐ |
| No visible fluid leaks under machine | Yes ☐ | No ☐ |
| Air filter indicator – no restriction warning | Pass ☐ | Fail ☐ |
| BOOM & ATTACHMENT | ||
| Boom sections – no cracks, bends or damage | Pass ☐ | Fail ☐ |
| Boom pins and retaining clips intact | Pass ☐ | Fail ☐ |
| Boom chains/cables – no fraying or damage | Pass ☐ | Fail ☐ |
| Carriage/forks – no cracks, bends, or excessive wear | Pass ☐ | Fail ☐ |
| Fork heel section thickness within limits | Pass ☐ | Fail ☐ |
| Fork locking pins secure | Pass ☐ | Fail ☐ |
| Attachment (bucket/jib if fitted) – secure and undamaged | Pass ☐ | Fail ☐ |
| TYRES & AXLES | ||
| Tyre condition – all four tyres (cuts, chunking, wear) | Pass ☐ | Fail ☐ |
| Tyre pressures within specification | Pass ☐ | Fail ☐ |
| Wheel nuts/studs present and torqued | Pass ☐ | Fail ☐ |
| STEERING & BRAKES | ||
| Steering mode selector operational (2WS/4WS/Crab) | Pass ☐ | Fail ☐ |
| Steering – no excessive play or binding | Pass ☐ | Fail ☐ |
| Service brake – firm pedal, no pulling | Pass ☐ | Fail ☐ |
| Park brake – holds on incline | Pass ☐ | Fail ☐ |
| SAFETY DEVICES & CONTROLS | ||
| Rated capacity indicator (RCI/LMI) operational | Pass ☐ | Fail ☐ |
| Stability/tilt alarm functional | Pass ☐ | Fail ☐ |
| Seatbelt present and functional | Pass ☐ | Fail ☐ |
| ROPS/FOPS cab integrity – no cracks or damage | Pass ☐ | Fail ☐ |
| All hydraulic controls responsive and correctly labelled | Pass ☐ | Fail ☐ |
| Reverse camera/alarm functional | Pass ☐ | Fail ☐ |
| Horn functional | Pass ☐ | Fail ☐ |
| Beacon/flashing light functional | Pass ☐ | Fail ☐ |
| Lights (head, tail, work) functional | Pass ☐ | Fail ☐ |
| DOCUMENTATION | ||
| Load chart/capacity placard legible and appropriate for attachment | Yes ☐ | No ☐ |
| Last service record reviewed | Yes ☐ | No ☐ |
| DEFECTS & SIGN-OFF | ||
| Defects / faults identified (describe or "None") | ___________________________ | |
| Is plant fit for operation? | Yes ☐ | No ☐ |
| Operator Signature | ___________________________ | |
| Supervisor / Responsible Person Signature | ___________________________ | |